3D Printer Online Again

Good Morning from my Robotics Lab! This is Shadow_8472, and today, I am bringing a good report about my 3D printer. Let’s get started!

The problem so far: My 3D printer has had some issues with filament running through the extruder tip when it shouldn’t. The plastic semi-remembers its curl from the spool, so it curls around and touches another hot spot on the extruder tip. In addition: This would drag along the initial couple inches of extrusion, keeping the printer from laying the important first outline when making the raft. I even observed stuff peeling off the printbed a couple times.

While I was at investigating printer problems, I got some cleaning filament and played around with using it for something other than a print; some had come with the printer, and I took it for normal material. I followed a tutorial to clean the printer, and got most of the stuff in the printhead out.

I was never able to get the printer to start extruding right away, but by raising the print bed, the troubled corner stuck without the outline. I still had a print I wanted where I would have a hollow cube, but the support structure would account for more than half the weight. The solution: print one side and two edges twice and glue the halves to each other. I think it took on the order of eight hours, and within four hours of coming off the print bed, one of the prongs had easily snapped. I don’t plan on fixing it, nor do I plan on replacing it at this time. The design was flawed; it was only half a centimeter thick, and I think it needs a full centimeter.

Either way, with this distraction out of the way, the printer is a bit cleaner and working correctly again. I can now return to my bigger project. The next step is with Blender.

Final Question: Unrelated: I started a Spigot Minecraft server this week for family and a few friends. What are some plugins you have had fun with in the past that would work for multiplayer cooperative on a small server?

3D Printer Diagnostics

Good Morning from my Robotics Lab! This is Shadow_8472, and today, I am going seemingly nowhere with my printer. Let’s get started.

I got some cleaning filament today. It looks just like the “sample” that came with the printer. It doesn’t have a spool. It is a translucent white when solid. However, it’s much longer and came with two twist ties to hold it together. It actually extrudes clear and goes milky when it cools.

I spent a while messing with the cleaning filament. I shoved a bunch through the extruder tip and it still ooze a little, then curl around to touch another spot on the extruder tip and form a loop instead of a thread. I developed a hypothesis that the natural curl of the filament was influencing the curl of the extruded material, so I tested it by flipping the roll on the holder. The curl eventually went the other way, supporting my hypothesis. The printer does not appear to be clogged.

I still have a bit of gunk I want to get out so it doesn’t show up in random spots on my important, white print. I found a guide [LINK], but I seemed to regress in my abilities as I went along. The first try was okay, the second one seemed a bit broken, and the rest didn’t even come close. At one point, I even had the filament coming out a completely wrong part of the print head. I ended up turning the printer off until I can research it a bit more, but the guide I linked did say something about maintaining pressure for a couple minutes. I did manage to get a bunch of stuff out, but I have my doubts as to if I even got close to all of it.

Final Question: The curl seems to be a works as intended, but my main problem still exists. Any ideas why my filament is trickling a little when it’s otherwise warm but not extruding?

Planning a Semi-Sealed Night Light Part 5

Good Morning from my Robotics Lab! This is Shadow_8472, and today, I am going over no tangible progress. I ran out of time debating the future of another project with someone, and not even that is resolved. Let’s get started!

I haven’t been able to print anything all week. Whenever I do, the extruder tip is a little runny when it should be stopped. It ends up curling around, then sticking to the side of the tip. I cleaned it off multiple times before I realized what was going on, and I haven’t been able to figure out the correct keywords to search for the problem. I think the problem may be because the printing temperature is too hot for this particular spool of filament. The tip may also have a little clog frustrating things.

I also figured out what was with some miscolored specks in different prints I’ve done recently. The first time I spotted them, I thought they were just dust that had gotten into the print job that really didn’t want to come out. Now, I know it’s residue from previous spools. While this may just look ugly when using a single kind of plastic, if I start switching between PLA and ABS regularly, I will want a cleaning filament. I’ll want it sooner if my problem above involves a plugged tip.

In other news, my friend, who I still want to print this night-light up for, has had a situation change on her. I just found a lamp base I could use, but I may need to make the whole thing battery operated instead.

Final Question: What could cause the printer tip to leak, almost as if slowly extruding normally?

Planning a Semi-Sealed Night Light Part 4

Good Morning from my Robotics Lab! This is Shadow_8472, and today, I am printing a thin box frame the maximum size of my 3d Printer. Let’s get started.

Workflow wise, things were fairly straight forward, though in reality, things were overlapping, as usual. The workflow started with planning. I want a physical model of how big I am able to print. I toyed along the production line between Blender, Cura (the slicer), and the printer before settling for a squished “cube” that will scale to have 5mm edges and corners. A power outage during the night caused me to lose my model, but I was able to load my hollowed out cube again from a .stl file. Interestingly, it was converted to have triangular faces, so I had to turn it all back into quads before I could continue.

Meanwhile, my early cube prototypes’ rafts wouldn’t start out correctly. The extruder tip would start moving without the plastic sticking until a few inches down the line. This problem looks like the exact same one as when I printed 36 coins at once for the meetup with Tango a year ago. That time, I could just discard the malformed tokens, but this time, it’s a whole print depending on this line.

I’ve investigated the matter by learning enough G code to read the instructions the printer was following, and I get the idea it’s following them correctly. Link to a Wiki. I learned a bunch, but I literally don’t have anything to show for it this week. No cube, not even one on the printer. I’ve tested a number of theories, including retracted filament to goopy nosel. I’m out of time, but the first thing for next week is checking out the print bed, a factor I dismissed earlier on because of its resemblance to the coin problem earlier. I will say though, that I do have the bed a little lower than I have had it before, so that may be the case.

Another unsolved problem: Whenever the printer boots and I try printing the hollow cube, I’m finding the printer ratcheting when it tries going beyond its print range. I’ve had this happen a couple times, but it stabilizes after a couple false starts without me seemingly doing anything.

Final Question: Two: What’s with my delayed extrusion start? What’s with the printer glitching and self-correcting?